Frequently Asked Questions about Forklift Licences

Do my operators need a licence to drive a forklift?

Your operators need to have the correct accreditation and skill to operate forklifts safely. Besides keeping your equipment and personnel protected, this will also ensure that you are compliant with the Department of Labour.

What would happen if I don’t comply with legislation?

Should an accident occur while an unlicenced operator is using a vehicle, you risk prosecution with the Department of Labour

What type of accreditation should my operators hold?

Qualifications held by your operators needs to be recognised by the African Quality Authority and National Qualifications Framework.

How long does a training course last?

These courses can typically be completed within a period of 5 days.

How long is certification valid for?

Certification is valid for 2 years, after which point it needs to be renewed.

Where can I find out more information?

Get advice and information on our material handling products by contacting Micron Engineering today.

Fork Lift Training

forklift training

Carrying heavy loads, lifting things to top shelves, and just doing basic work needs in a job place. Forklifts have become a big part in the industrial and commercial work areas.

A forklift is a powerful machine and needs to be treated with respect. That’s why to be able to drive a forklift, you will need to go for training.

A forklift operator has to be trained and certified to operate the powered industrial truck in the workplace. Operators will be evaluated every three years on their abilities.
Micron Engineering specializes in new forklift forks for sale.

Does a Forklift Need to Be Registered?

Yes, certainly if you use your forklift on a public road part of road works, your forklift will most definitely need to be registered. But the yard of your work property may be considered as road, this is why your forklift needs to be registered.

Many people ask is it illegal to drive a forklift without a license? The short answer is yes; it is necessary to hold a license to operate a forklift. However, if you are in training you are permitted to operate a forklift without a license.

Ask yourself what forklift you want to get trained on, and then enrol in a forklift certification course, attend lectures, pass a written examination and then pass a hand on forklift operation.

Benefits of Having a Forklift Operator

Save money over time: having only certified workers operate forklifts can help workplaces save hundreds and thousands of rands.
Improve workplace safety: if a forklift is not operated by a qualified forklift operator, injuries in the work place could happen.
Lower maintenance costs: the maintenance on a forklift is expensive, but having a qualified operator will cause less damage to the forklift.
Reduce insurance costs: the less damage caused by a forklift to goods in a workplace will reduce insurance costs.
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Looking for new forklift forks for sale, well here’s your stop at Micron Engineering we can assist you with our services. Contact us today or visit our website for more details.

Forklifts

Licence to Lift

If a warehouse or storage facility is central to the functions of your business, you probably already know the value of a forklift and related accessories for streamlining and accelerating your daily operations. What many business owners don’t know or fail to acknowledge, is that forklift operators need specific training and accreditation in accordance with the law.

 

What if I Don’t Follow Legislation?

As an employer, you have certain responsibilities to your employees, just as they have certain responsibilities towards you and your business. Should anything go wrong and your forklift operators are unlicensed (regardless of how many years of experience they have), you put yourself at risk of prosecution as per the Department of Labour. Any business that strives to run smoothly needs to have respect for regulatory compliance.

Training and Accreditation

The type of training provided should run parallel with the African Qualification Authority and National Qualifications Framework. Trainers must be well versed and experienced with Driven Machinery Regulations, including authorization and consent from the Chief Inspector thereof.

 

All About Courses

The duration of forklift operator courses vary according to who provides the training, but 5-day courses are available. Most well-designed courses will focus on theory as well as practical applications and there are training providers who offer in-house training services. The certificate itself is valid for 2 years and thereafter, needs to be renewed.

How Will this Benefit Your Company?

For starters, you’ll save yourself the trouble of potential legal problems from non-compliance. Safety standards will increase, as will productivity and efficiency. Your staff will have a greater understanding of all forklift operations, leading to better maintenance of your machinery and reduced risks of damage to equipment.

 

Know More, Do More

If you want to explore accreditation regulations further or are looking for anything forklift related, including attachments and accessories, feel free to contact Micron Engineering or visit their website for sound advice and quality supplies.

 

How Forklifts Improve Labour Costs for Businesses

How Forklifts Improve Labour Costs for Businesses

Forklifts aren’t exactly new to the worlds of warehousing and heavy industry. They are used extensively, and have been for a long  time, to assist businesses with materials handling tasks that are either too dangerous, or too heavy to do by hand. But did you know that with the right forklift, attachments and accessories ¸you could actually be saving money on the costs of labour? Here’s how your business could be doing that right now.

Get More Done in Less Time

Forklifts are excellent for increasing the efficiency of packing, stacking, storing, lifting and handling tasks, which can otherwise eat into your precious business time; business time that could be used to concentrate on other crucial tasks.

If the history of capitalism can teach us anything it’s that time is money. So why not use a forklift to save you time, and make you money.

Do More with Less Staff

Without the appropriate equipment to facilitate handling, you will need to invest in a lot of manpower. This comes at a cost, and you will need an unnecessary amount of staff to keep up with your competitors who are doing more with less, thanks to investing in a forklift.

Sure there are the costs of maintenance, replacements and repairs to consider. But when this is comparted to the long-running costs of keeping more staff on your payroll, the benefits of using forklifts become staggeringly evident.

Lessen the Chance of Injury

Lifting equipment, such as forklifts, are an excellent way for you to protect the health of your employees, since they won’t have to put themselves in harm’s way when conducting their work, the forklift will do that for them.

When a worker sustains an injury, the costs of this can quickly mount. They may need medical attention, will have to take paid leave, and you may even end up with a settlement case on your hands. So why not rather use machinery?

Contact Micron Engineering for Details

If you would like to know more about how your business can benefit from using forklift attachments and accessories¸ be sure to get into contact with a representative from Micron Engineering today, or visit our website for further information on our offers.

Improve Safety when Handling Materials

Improve Safety when Handling Materials

When working with specialised or heavy materials, as many warehousing and industrial processes do, there is always a bit of concern when it comes to safety. Mishandling, accidents and negligence are major contributors to workplace accidents; some being characterised by minor injuries or damages to equipment, while others are more severe, causing long-lasting or permanent injuries and in some cases, even death.

For this reason it is up to business owners and floor managers to ensure that health and safety procedures are adhered to, especially when working with forklifts, their attachments and accessories. Let’s take a look at how your facility can work towards eliminating injuries from the workplace, while handling materials.

Use Handling Aids Where Necessary

Lifting and handling aids include demarcations, tracks, man-up devices, forklifts and their accessories, or any piece of machinery or equipment that facilitates the movement of materials.

When handling heavy loads, too much unnecessary strain is put on a person’s body, and this can result in completely avoidable accidents or injuries occurring. Where bulk, mass and hazardous materials are concerned, it is always wise to invest in lifting equipment before doing the job; so that it can be done safely.

Never Lift Over Obstacles

Ideally, the floor should be clear of any obstacles before you start handling any heavy lifting or material handling. These obstacles can act as hazards, unseen to those who are carrying materials that obstruct their view. To keep your floor safe, you should also keep it clear.

Space and Lighting

Adequate floor-space should be allocated for lifting tasks to provide freedom and flexibility of movement. This may not always be possible, as is in the case with narrow isles in warehouses, and in these situations, equipment that is capable of navigating tight spaces is required.

Contact Micron Engineering for Details

There are many ways that you can enhance the safety and also the efficacy of your materials handling tasks. The best way, by far, is to ensure that you are using high quality, reliable equipment. If you would like to learn more about sourcing forklift attachments and accessories to assist your business with handling materials, be sure to contact a representative from Micron Engineering today, or visit our website for additional information on our offers.

Most Frequent Question about Forklifts

Forklifts

 

How should I know which forklift I need?

  • You’re right in asking this question because having the right forklift for your application and work environment is essential for safety and smooth productivity. And, the line of Forklifts is extensive. If you don’t know which type of forklift you need, don’t stress about it too much. Every Forklift dealership has salespeople on hand who are qualified to do a construction or factory survey at your location. The site survey will identify the forklift, or forklifts, that would best suit you and your business based on your acquired needs.

What attachments can I add to my Forklift?

  • It would be best to purchase your forklift attachments from the forklift manufacturer or dealer and that the manufacturer installs the attachments and provides training or assistance to install attachments. Majority of manufacturers offer a number of forklift attachments for various applications. Furthermore, it’s crucial to know that adding attachments to your forklift can, and likely will, change the capacity rating. Anytime attachments are installed to a forklift, the data plate should be updated to reflect the change in capacity rating, for safety purposes.

How often does my Forklift need maintenance?

  • Your best option would be to sign up for a planned maintenance agreement when you purchase your Forklift. A long-term planned maintenance agreement guarantees that your forklift will be maintained at the proper times by a qualified forklift Technician. Leaving no down time and productivity may run smooth, with less stress all round.

Does it really matter which replacement parts I put on my Forklift?

  • The honest truth is, yes. Your Forklift came complete with all Genuine Parts, for its brand. If you start replacing it with cheaper parts on your Forklift, you’re really compromising its durability, effectiveness and long-term value. All parts should be provided from the manufacturer.

For more about Forklifts and their attachments and applications, get in touch with our professionals at Micron Engineering today!

The Importance Of Forklift Maintenance

The-Importance-Of-Forklift-Maintenance-01
Your forklift has a highly important role in keeping your business running effectively and on schedule. It is a valuable tool, but we do not need to tell you that, as that is exactly why you purchased your forklift. That is why you will need to do preventative maintenance for your equipment. It also requires that you notice the progression of the equipment’s health to ensure that if something is not right, that you minimize your equipment’s downtime to repair it. By following the right maintenance routine, you will be preventing frequent and long periods of machine downtime.

Maintenance Tips

The main focus of your forklift is the fork. The forklift is prone to experiencing some wear and tear as it gets used over time. That is why one should make sure that the forklift is operated by a competent operator that knows how to use it. Every day someone should check the lights, the tyre condition, the brakes, the steering mechanisms and take notice of any damage and leakage. You will need to monitor the hours of operation as various steps need to be taken by a mechanic to ensure that your equipment is running at optimal levels.

The Need For Maintenance

It may seem like a bit of a daunting task to get your forklift inspected and worked on every few weeks and months. It may also seem like a costly venture to acquire those regular expenses. However, it is necessary otherwise the damage will continue in a ripple effect. It means that your costs will grow. If you do not apply the right lubricant to the forklift and on time, it could lead to a costly repair or replacement as well as a loss of revenue and production due to a prolonged downtime for it to be repaired.

Micron Engineering

In order to prevent a warehouse or project backlog, you should definitely invest in routine maintenance. It is also just as important to maintain your forklift with a qualified professional. One such professional can be found with Micron Engineering. They not only supply great quality forklifts and accessories, they offer great service and repair services for your equipment.

Forklift Bale Clamps & Their Purpose

Forklift Bale Clamp

 

Forklift bale clamps make it manageable to lift vertical and horizontal materials with a diameter of 300 mm – 1900 mm with a forklift truck. The coated contact plates and the bale clamp grippers with their thin design avoid damage to the material during lifting and moving, transport and when setting down in its destination. The integrated rotator with direct worm gear drive secures a rotation range of 360°. Subsequently, the material is always gripped securely and can be moved and set down with ease and precision and without damage with the forklift truck, even on up or down hills and ramps. A check valve is crucial to ensuring that the clamps always exert constant pressure on the material during transport. An adjustable pressure relief valve ensures that the clamps do not over exert pressure that could possibly crush the material.

Why Use a Bale Clamp? - Forklift pallet-less moving and lifting of just about any type of baled material such as paper, cotton, wool, synthetic textile bales, corrugated, newsprint, rag, hay and steel scrap bales coverts into savings in moving time and storage costs.

When Can I Use a Bale Clamp? – Many times with an awkward load, you can’t just count on a standard set of forks to safely and efficiently move and carry what you need it to. A lot of the time the width and thickness of forks will hinder you from getting under a load or worse scenario, the material could be damaged by the attempt. This is why Forklift attachments like Bale Clamps are a great forklift accessory to add onto your forklift to assist your business move what it needs to move.

How do Bale Clamps Work? – Forklift Bale Clamps are hydraulic clamps which can be used in order to lift bales of any material without utilizing a pallet for the load. This type of forklift accessory is handy if you’re piling or relocating a whole lot of materials. With two hydraulic side bars that clamp onto the side of the bale and with the rear frame to keep the load in place, this great accessory for forklifts is lightweight but still tough enough to withstand loads of wear and tear.

For more information about Bale Clamps and just how it can assist your business, get in touch with Micron Engineering today!

Different Types of Forklift Forks

Different Types of Forklift Forks

 

There are many different types of forklift forks that are accessible in the forklift market. Different types of forks are mainly designed for different types of work. Getting an appropriate fork for your forklift would result in perfect performance, less material loss and improved efficiency of productivity. Read more below to know more about the different types of forks that is designed for different purposes and to make work that much easier.

Forks often wear and tear over time and need replacements. There is a variety selections of forklift forks being manufactured on the market, based on the work to do and different makes of forklifts and models. According to the availability of your budget, one can choose from new as well as used forklift forks available.

Forklift forks can be mainly categorized as the hook type and the pin type. The hook type forklift forks; These changeable forks bend over and get securely locked into the fork carriage’s bar. To properly install these forks into the carriage, both the hooks of this forks easily slide into the end of the carriage bars, for a snug fit. Normally forklifts with the load lifting capacity of more than 7 tons, make use of a hook type forklift fork.

The pin type forklift forks; These types of forklift forks are fitted to the carriage of the forklifts with the assistance of a shaft or a pin and are well-known as pin type forks. There is a small slot on the top of the fork through which a shaft slides in, to secure the fitting to the forklift. It is through this pin that the fork is properly fitted to the carriage of the forklifts. Normally, the forklifts that are expected to carry large loads make use of pin type of forklift forks.

For quality forks and accessories for forklifts, visit Micron Engineering today and allow our professionals to get you what best suits your forklifts today

A Few Forklift Safety Tips

Forklift Safety

 

Below are a few easy tips to follow to ensure safe operation of forklifts in the workplace. Even though these tips are straightforward and quite basic but yet they are a good starting point to support workplace health and safety requirements.

Operators Should Be Qualified

  • In order for a forklift operator to handle a forklift, they should have their qualifications, and all training needed and have a valid license to operate the equipment. This is to ensure the operator and forklift aren’t damage or brought any harm.

Correct Clothing Should Be Worn

  • The foreman should ensure that all forklift operators wear the appropriate safety wear and equipment, normally consisting of a hard hat with protective glasses, safety boots and reflective gear.
  • The clothing and safety equipment should be a perfect fit for all operators, as any loose clothing could possibly be caught in the machinery.

Examine Equipment Before Use

  • Forklift operators should always do a pre-check of the equipment before using them. A few important things you should check for is if there are any faults with the brakes, steering wheel, controls and levers, warning devices and lights, mast and tyres.
  • Any damages or faults found should be dated and repaired before put back in the workplace. Saving the data of the repair also helps with future repairs and to know how old certain parts of the forklift are.

Starting up the Forklift

  • The forklift operator shouldn’t start the forklift until they are perfectly seated with their safety belt fastened with all mirrors and check points clear and all parts of their body are safely inside the confines of the operator’s cabin or the forklift.

Surrounding Environment

  • Whilst operating a forklift you must always pay attention to your surroundings and follow all work site rules and guidelines, to ensure safety for others and including yourself. The forklift operator must only drive the forklift in the designated path ways.

Operate at a Safe Speed

  • Never exceed the recommended speed limits within a workplace and when cornering never speed as it is easy to tip the forklift and harm yourself or others and the equipment.

For the best quality of Forklift Accessories, visit Micron Engineering today and allow our professionals to get the best equipment for your forklifts.

Benefits of a forklift scale

Forklift Scale

In just about every factory, warehouse, docks, and shipping operation, the weight of the supplied products and packages entering and leaving the work place is highly important information.

Continuously weighing pallets, drums, and pallet tanks as they arrive and leave your business can control budget, increase billing accuracy, properly determine shipping costs, and identify theft or damage products.

There is a variety of different types of scales that are used to weigh goods and packages in industrial procedures, including roll on scales, built in scales that are in the floor or dock surface, and even mobile scales. But one of the most flexible and convenient types of scales to use are forklift scales and this may help with safety and faster weighing time.

Forklift scales are installed to the forks of your existing forklift equipment and provide perfectly accurate weight of the product loads that are placed on them. These can include pallet tanks, cargo netting, or even free standing goods or equipment.

 

One of the best advantages of installing forklift scales is that they can be used just about anywhere, as long as the forklift can access the area. Rather than transporting goods or pallets to a specific section of your factory for weighing, you can save time and effort, which reduces costs by weighing goods wherever they already are placed.

 

Forklift scales can even be put directly onto rail cars or truck trailers so goods can be weighed for accuracy before they even technically enter their designated destination.

For any information or any enquiry, visit Micron Engineering today and get our quality products at affordable prices.

Benefits of a forklift camera

Forklift Camera

Awful visibility can be the cause to so many forklift injuries and ruin equipment, and this is not hard to see why. With majority of forklifts using racks that go upwards of many meters in height, it can be extremely difficult for forklift operators to have any direct view of how far away the lift forks is from the pallets. Operating a forklift that has poor visibility can cause the operator to lift the wrong load or harm other personnel. Traditionally, many factories and warehouses have installed lasers in order to enhance visibility, but this is an issue since they do not offer the projected real time view of a camera.

In an effort to get a better view behind the wheel of a forklift truck, many factories are installing their forklifts with forklift video cameras. The innovation of the forklift camera should really come as no surprise, as businesses have been purchasing vehicles with safety cameras for quite some time now. When you take into account the visibility challenges of operating a forklift and the general safety dangers presented by forklifts, it becomes quite clear that safety cameras are even more important on a forklift than an ordinary vehicle. This article explains the many benefits of installing a camera in your forklift.

Why Video Cameras Are Useful for Forklifts

It’s just obvious that cameras make it easier for the forklift operator to get a clear and unobstructed view of the forks and rack. The cameras are installed between the forks and includes a small display screen in the cab. One of the most useful aspects of the forklift video cameras is that they can be attached on literally any type of forklift, even massive counter balance forklift trucks. With cameras installed, operators are more easily able to pick up high loads and complete the job without any hiccups.

 

The installed forklift cameras also help better the posture of the forklift operator, since they no longer need to twist their necks in order to look outside of the forklift or bend it in order to look up and get a clear view of the load. It is crucial for forklift operators to remember the importance of driving slowly while looking at the display screen, since one’s eyes are sidetracked away from the front of the forklift.

For this outstanding product visit Micron Engineering today and get in touch with our experts to get your forklifts fitted with quality cameras and make your environment a safer place for your employees.

Important Factors to Consider for Forklift Customisation

 

Important Factors to Consider for Forklift Customisation

Important Factors to Consider for Forklift Customisation

 

Although the mechanical basics of forklifts have not radically changed over the years, manufacturers now provide higher degrees of customisation. This serves as a response to customers looking to manage the labour costs, improve efficiency and simplify the job of the operator. The wide variety of attachments that are now available have enabled this change. However, as forklift attachments and advances continue to develop, manufacturers need to work more closely with the end user to ensure it is a good match for their business.

This article will scrutinise the benefits of customisation, mainly concentrating on forklift attachments, and what needs to be considered when acquiring these attachments.

Why Customise?

Regardless of how general the standard range is, certain applications will require certain products. This is particularly evident for tasks concerning heavy or abnormally shaped loads or in complicated situations. Customisation can enhance productivity within these circumstances, making the job easier for the forklift operator.

  1. Fuel Savings

Forklift attachments can capitalise fuel efficiency by minimising the number of movements that are needed to complete a task. Although the attachment may necessitate small amounts of fuel for its operation, some forklift owners have recounted fuel savings by as much as 50% upon the employment of specific attachments.

For instance, a side shift attachment offers driver flexibility in placing a load by allowing the forklift carriage to slide left and right, and reducing the need for time and fuel wasting movements.

  1. Productivity

When applied properly, forklift attachments drastically reduce handling times and significantly increase the amount of work completed throughout the course of a day. A forklift that can handle two or more pallets at once will undoubtedly be faster when moving numerous loads from one point to another.

  1. Adaptability

A single forklift equipped with one or more attachments can be used around the site for a number of materials handling applications, as well as, with typical forklift operations, reducing the amount of forklifts needed on the site.

  1. Improved Safety

When chosen wisely, attachments can improve workplace safety, as they are able to make the load more secure. For instance, working at height is one area where attachments are necessary and accidents can be prevented, specifically by using forklift designed cages or working platforms.

What to Consider

Forklift attachments reduce your forklift minimal load rating, consequently, your forklifts capacity will need to be de-rated by an experienced professional or attachments specialist.

  • You will need to replace your forklifts plate
  • Your drivers may need additional training on the proper use of the attachment
  • Your new attachment will need to be included in risk valuations and daily inspections.

Site Assessment

It is best to book an application review in order to get vital advice regarding what will work for your particular application(s). Your dealer will assess factors that will affect the load, including the proportions and stability and will consider your operating environment, taking into account potentially challenging conditions such as corrosion, gradients or uneven working surfaces.

 

A good dealer will consider the economic benefits of introducing attachments to ensure they are of benefit to your application and your business. Forklifts are versatile machines and can be equipped to do a variety of specialised tasks in your plant or warehouse. There are a number of benefits to introducing attachments to your forklifts; however, it is important to ensure the customisation of your forklifts is of benefit to you and your business.

MICRON Engineering is the market leader in Southern Africa for the supply of forklift attachments and other material handling equipment. We have achieved this coverage by actively designing, manufacturing and sourcing the best products and solutions the world has to offer. Apart from our diverse and excellent equipment, MICRON Engineering has realised the key to success is focused on creating a sophisticated after-sales support network, ensuring high levels of uptime during the contract life of your product. With service centres countrywide and engineering backup in Johannesburg and Durban, MICRON Engineering is able to offer technical support in all the major South African centres.

Forklift Accessories for Additional Safety

As it is with any heavy machinery, operating forklift trucks come with a few risks to personal safety, their own condition, as well as the goods that they are handling. Even when taking exceptional care, accidents can happen; and when they do, they could end up costing your business a fortune, or worse still may result in injury or death. Having said that, there must be a handful of solutions out there which are designed to make materials handling less risky for forklift operators! Well, you can rest easy, these exceptional safety accessories will with that. Here are some safety products which will revolutionise the way you use your forklifts at your place of work.

Guidance Lasers

Manoeuvring the forklift around tight spaces and narrow isles may be challenging for operators and may lead to accidents that leave the truck, goods and operators at a risk of damage or injury; and this problem may be worsened in environments where clutter presents a number of obstacles. By fitting guidance lasers to the truck, you can make it far easier for your operators to drive the truck without facing collisions; essentially lessening down-time and making for a safer work environment.

Cab Covers

In many of the industries in which forklift trucks are used, hazards may come from overhead which may fall on the driver or cab, causing serious injury and damages. Even where small debris (such as dust and sand) is concerned, drivers may be obstructed or injured. To get past this, many business owners have come to rely on protective cab covers and cages which prevent falling debris from getting into the cab and causing damages or injuries. Warning Lights

Many workplace injuries involving forklift trucks come from obstructions of unwary pedestrians. To help employees stay clear of areas where a forklift truck is being operated, it is a good idea to invest in warning lights to make hazardous operations and areas clear to your employees.

Blind-Spot Cameras

Some forklift trucks may have odd dimensions, which can make manoeuvring them difficult or dangerous due to their many blind-spots. While this may not be a major concern for experienced drivers, though still raises the chance of accidents, whether minor or major. However, specialised camera solutions from companies such as Orlaco, you can eliminate blind spots when operating the vehicle, making for safer usage.

Contact Micron Engineering Today to Find Out More

These are but a few of the solutions that you can use to customise your forklift trucks to make them safer, easier to use and more effective. If you would like to know more about the accessories and products that our store has on offer, contact a representative from Micron Engineering today, or visit our website for more information.

Top 3 Benefits of Utilizing Different Forklift Accessories

People involved in the building supply business utilise forklifts with different forklift attachments on a regularly. These machines are described as extremely flexible and versatile, capable of performing a wide variety of tasks. Their versatility comes from the extensive range of different forklift attachments. There are various forklift attachments on the market, and every attachment is used for specific task. Operators can use different tools for their forklifts, from general purpose to unconventional and uncanny forklift attachments. However, the most common forklift attachments are: fork positioner, side shift, side shifting fork positioner, clam and single (or double) pallet handler. The forklift attachments offer many advantages for the operators. Some provide better visibility for the operators, while other forklift attachments increase the lifting capacity. One thing is for sure, using forklift attachments brings many benefits, including the following three:

Increased Safety

The forklifts may not be as dangerous as cranes, but they certainly bring the forklift operators and other employees to certain risk. With wisely selected forklift attachments, the contractors can increase the safety on the workplace and allow their employees to work without fear and with more confidence. Forklift mishaps are common, but they can be avoided by using specifically designed forklift attachments.

Increased Productivity

The main benefit of using different forklift attachments is increased productivity on the job site. Each forklift attachment has its own unique benefits and considerations that need to be considered before deciding which forklift attachment is most suitable for specific application. While some forklift attachments may require additional lift truck hydraulic function, increased productivity is something that is guaranteed.

Reduced Labour Costs

Not only increased productivity, the forklift attachments also reduce significantly the labour costs. Reduced labour costs contributes positively to the overall costs of the company. With so many forklift attachments available on the market, the contractors can perform different operations with their forklifts, which in turn eliminates the need for additional machines.

 

When it comes to Forklift attachments, there are a few common attachments of forklift trucks that are mentioned below. Forklift attachments guarantee industrial strength and maximum durability. The varieties of forklift attachments that provide various facilities have become popular all over. Most companies use the attachments of forklift in order to turn them into multi-tasking machines.

MICRON Engineering is the market leader in Southern Africa for the supply of forklift attachments and other material handling equipment. MICRON Engineering has achieved this coverage by actively designing, manufacturing and sourcing the best products and solutions the world has to offer. Apart from our diverse and excellent equipment, we have realised the key to success is focused on creating a sophisticated after-sales support network, ensuring high levels of uptime during the contract life of your product. With service centres countrywide and engineering backup in Johannesburg and Durban, MICRON Engineering is able to provide technical support in all the major South African centres.

Order Picking in Material Handling

What is order picking?

Order picking is the process of pulling items from inventory to fill a customer order. It is seen as the most labour intensive activity within a warehouse. It consists in taking and collecting articles in a specified quantity before shipment to satisfy customers’ orders. It is a basic warehousing process and has an important influence on supply chain’s productivity. This makes order picking one of the most controlled logistic processes.

Order picking is an important aspect within any warehouse. It forms as much as 55% of operation costs within any distribution centre, compared to shipping, storage and receiving stages and has a direct impact on customer satisfaction levels. The ability to both quickly and accurately process customer orders is now an essential part of doing business. This article will help you determine ways you can improve upon order picking processes, as well as, how to choose the right method of order picking for your warehouse.

Ways to improve upon order picking processes within your warehouse

 

Use ABC item analysis

If 10% of your items completely satisfy 50% of your orders, then these are “A” items. Set up a short pick line for these items and place slower moving “B” items in the next closest area and the slowest “C” moving items farthest away.

Ensure 100% product availability

Design your replacement system so that the picker does not have to face an empty pick slot that is waiting for replacement. Keep a specified minimum level of inventory in each location and replace items that have fallen below the minimum level each day.

Use of barcodes to verify products before you pick

If your order picking system verifies every step of the picking process twice, you are more likely to catch mistakes, preferably whilst the picker is still in front of the pick slot where the correction is easily made.

Minimise product movement

Regardless of what order picking method a company uses, it is important to identify and record the number of times an item is handled from the time it is ordered to the time it leaves the facility. The pick process should allow enough accuracy that further repacking, Quality Control checking, or shipping checking is not required.

Try different storage strategies

Different storage strategies can boost efficiency within a warehouse. For example, slotting may improve storage intensity, reduce accidents or product damage, reduce congestion and improve retrieval times. Review storage strategies on a regular basis in order to align your practices with seasonal demand.

Re-evaluate your routing practices

The layout of your storage spaces can have a negative impact on your routing practices. Setting out specific zones for items that are commonly ordered together, product categories, business types, or order size can enhance travel times.

Different order picking methods

There are many order picking methods. These include:

  • Zone picking: Each order picker is assigned a specific zone and will only realise order picking within this zone.
  • Batch picking: An order picker is assigned and picks multiple orders simultaneously, minimising trips to each location.
  • Wave picking: A variation of zone and batch picking. Rather than orders moving from one zone to the next for picking, all zones are picked at the same time and the items are later sorted and consolidated into individual orders/shipments

How to choose the correct order picking method for your warehouse

It is essential to implement an order picking method that is right for your business and customers. To determine which will work for you, it is important to consider the following:

  • The type of operation you have
  • Characteristics of product being handled
  • Total number of transactions and orders
  • Picks per order
  • Quantity of pick
  • Picks per SKU
  • Total number of SKUs
  • Whether you are handling piece pick, case pick, or full-pallet loads

Sometimes a combination of picking methods is needed to handle diverse product and order characteristics.

As the importance of order picking grows, so does the importance placed upon accuracy and timeliness. However, in order to improve upon order picking processes within your warehouse, you must choose an order picking method that is suitable for your business.

MICRON Engineering is the market leader in Southern Africa for the supply of forklift attachments and other material handling equipment. MICRON Engineering has achieved this coverage by actively designing, manufacturing and sourcing the best products and solutions the world has to offer.

Apart from our diverse and excellent equipment, MICRON Engineering has realised the key to success is focused on creating a sophisticated after-sales support network, ensuring high levels of uptime during the contract life of your product. With service centres countrywide and engineering backup in Johannesburg and Durban, we are able to offer technical support in all the major South African centres.

Forklifts – Benefits Of One Sided (Un)Loading

FORKS-Loading-unloading

One-sided (un)loading is mainly used on counterbalanced lift trucks. These double cylinder telescopic forks are ideal for one-sided loading and unloading of trucks, trains etc. and can perform under demanding circumstances.  The forklift travels a considerably shorter distance, which results in faster operations and is also safer as the forklift remains in plain view of any person in the vicinity. This application not only saves time it also reduces fuel usage because less distance is travelled. Another advantage is that the required space for the loading and unloading operation is smaller as the forklift does not have to drive around the combo.

  • Less fuel consumption
  • Less vehicle movements
  • Almost 30% faster than traditional loading – unloading
  • More power than single range telescopic forks.
  • Robust cross section complying to more demanding conditions.
  • Improved safety as forklift remains in sight.
  • Increased internal storage space.
  • Faster load-/unloading time.

For more information on the above Contact Us and we will gladly assist.

What to Look for in a Machine Spare Parts Provider

What to Look for in a Machine Spare Parts Provider

Wearable parts that make up part of your production or materials handling machinery will take damage from wear and tear as production marches on, which can lead them to fail unexpectedly, essentially causing a delay in production and unscheduled downtime. For most companies, this is a factor that can make or break their operations, which makes sourcing a supplier of readily available spare parts a priority for managers and owners who make use of this kind of machinery. Unfortunately, it can be a little difficult to find the supplier who is right for you and your business, so to help you along, here are some characteristics to look out for.

Speedy and versatile turnaround times

It is important to understand that when parts are due for replacement, that there is often no time to wait for them to become available through OEMs, and the necessary delivery times will vary depending on your needs. You might be able to wait up to 6 weeks without a problem, or you may require replacement within a couple of days; so be sure to source a supplier who can reliably meet your needs for flexible turnaround times.

Without a reliable supplier that that can meet expected delivery dates, you will have to put up with a lot of downtime which could prove exceptionally costly for your business.

Able to make design modifications

The ability to reverse engineer designs on replacement parts from OEMs, and being able to make adjustments to the parts that make them more appropriate for the functions of your business, is a crucial operation for most worthwhile replacement parts manufacturers and suppliers. Manufacturers with these expertise will be able to provide you with replacement parts even if they don’t stock them, and will be able to make any specific alteration to them that are needed to ensure that they allow your machinery to continue production admirably.

They strive to build a strong customer relationship

Since you will likely be using the spare parts provider of your choice to source spares on a regular basis, it is essential to go for a company that pays attention to building a strong customer relationship with you, and therefor comes to know exactly what schedules and specifications to work with when supplying you with spares.

Contact Micron Engineering

For further details on sourcing spare parts for your forklift trucks and materials handling machinery, be sure to contact a supplier that you can rely on. Give Micron Engineering for information on our available services and parts, or visit our website today to find out more.

Are Picking Errors Costing You Money?

Picking errors create unnecessary cost: lost or returned goods, stock differences, credit notes, phone calls, emails back and forth. Watch our video and see how a RAVAS scale on your order pick trucks signals picking errors and enables you to correct these errors immediately, at the pick location, with the least possible cost. Realize immediate cost savings!

Are picking errors costing you money

PICK BY WEIGHT: HOW DOES IT WORK?

The weighing scale integrated in your order pick trucks continuously measures the weight on the forks. The scale display is connected to your warehouse management system via wireless. After each pick, the WMS interrogates the scale for the weight increase on the forks. It compares the actual weight on the forks with the combined weight that the articles in the order line should have. If the picker has picked the wrong article, or an incorrect number of articles, the WMS sends an error message to the picker next to the truck, and the picker corrects his mistake. Picking errors are corrected where the cost is lowest: at the pick location.

Benefits & advantages

  • Cost reduction from eliminating errors
  • Cost reduction from cancelling final inspections
  • Performance of each individual picker monitored
  • Improved supply chain control
  • Documented quality of your services

Download brochure from Ravas and learn all about it!

The Importance of Selecting the Right Forklift Attachment

The Right Forklift Attachment

There are many businesses in and around Johannesburg that make frequent use of forklifts to handle heavy or hazardous loads. Unfortunately, not many of them understand the full importance of carefully planning handling activities down to the letter, especially as far as selecting the right attachment for the job is concerned. The fast-paced nature of business can make it all too tempting to take shortcuts or to improvise where you can. But what is a small saving in time and money really worth to you?

To help you avoid any unnecessary disasters due to using the wrong forklift attachment, here are a few crucial reasons why you should always have the right tools for the job.

You risk damaging goods

Having the incorrect attachment poses a risk, firstly, to the materials with which it is being used to handle. Even minor accidents could result in expensive losses in stock as the result of damages caused by an avoidable accident.

If you are handling materials for clients, the risk goes beyond simple materials. Botching a job due to inappropriate machinery will get you nothing but an angry client and a bad reputation.

You might put your equipment in danger

Forklifts are remarkably expensive to buy, and can be pretty costly to repair as well. By fitting it with an attachment that is not suitable to either the task, environment or vehicle could well result in damages being suffered by the forklift itself, or by related equipment.

For those who own their own machinery, replacements and repairs can be expensive enough. But for those who are renting machinery, good luck talking your way out of that one.

You could cause injury or death in personnel

Perhaps the most grievous concern with regards to using incorrect forklift attachments surrounds the risks they pose to personnel, either in your employ, as a benefactor or as someone touring your workspace; though generally when such accidents occur, it is the operator of the forklift that comes off the worst.

When working with heavy machinery and bulky loads, accidents are around every corner, and having inappropriate machinery will do nothing to avoid them.

Serious injuries, dismemberments and deaths happen more often than they should in workshops, storehouses and factory floors, and in many cases, they could be avoided by simply investing in the right equipment.

Contact Micron Engineering for assistance

There is no doubting that selecting the right attachment for your forklifts is essential for maintaining workplace safety and minimising damages or downtime. For assistance with selecting and obtaining the right forklift attachment for the tasks of your business, be sure to contact a consultant from Micron Engineering today, or take a look at our website for further information.