Most Frequent Question about Forklifts

Forklifts

 

How should I know which forklift I need?

  • You’re right in asking this question because having the right forklift for your application and work environment is essential for safety and smooth productivity. And, the line of Forklifts is extensive. If you don’t know which type of forklift you need, don’t stress about it too much. Every Forklift dealership has salespeople on hand who are qualified to do a construction or factory survey at your location. The site survey will identify the forklift, or forklifts, that would best suit you and your business based on your acquired needs.

What attachments can I add to my Forklift?

  • It would be best to purchase your forklift attachments from the forklift manufacturer or dealer and that the manufacturer installs the attachments and provides training or assistance to install attachments. Majority of manufacturers offer a number of forklift attachments for various applications. Furthermore, it’s crucial to know that adding attachments to your forklift can, and likely will, change the capacity rating. Anytime attachments are installed to a forklift, the data plate should be updated to reflect the change in capacity rating, for safety purposes.

How often does my Forklift need maintenance?

  • Your best option would be to sign up for a planned maintenance agreement when you purchase your Forklift. A long-term planned maintenance agreement guarantees that your forklift will be maintained at the proper times by a qualified forklift Technician. Leaving no down time and productivity may run smooth, with less stress all round.

Does it really matter which replacement parts I put on my Forklift?

  • The honest truth is, yes. Your Forklift came complete with all Genuine Parts, for its brand. If you start replacing it with cheaper parts on your Forklift, you’re really compromising its durability, effectiveness and long-term value. All parts should be provided from the manufacturer.

For more about Forklifts and their attachments and applications, get in touch with our professionals at Micron Engineering today!

The Importance Of Forklift Maintenance

The-Importance-Of-Forklift-Maintenance-01
Your forklift has a highly important role in keeping your business running effectively and on schedule. It is a valuable tool, but we do not need to tell you that, as that is exactly why you purchased your forklift. That is why you will need to do preventative maintenance for your equipment. It also requires that you notice the progression of the equipment’s health to ensure that if something is not right, that you minimize your equipment’s downtime to repair it. By following the right maintenance routine, you will be preventing frequent and long periods of machine downtime.

Maintenance Tips

The main focus of your forklift is the fork. The forklift is prone to experiencing some wear and tear as it gets used over time. That is why one should make sure that the forklift is operated by a competent operator that knows how to use it. Every day someone should check the lights, the tyre condition, the brakes, the steering mechanisms and take notice of any damage and leakage. You will need to monitor the hours of operation as various steps need to be taken by a mechanic to ensure that your equipment is running at optimal levels.

The Need For Maintenance

It may seem like a bit of a daunting task to get your forklift inspected and worked on every few weeks and months. It may also seem like a costly venture to acquire those regular expenses. However, it is necessary otherwise the damage will continue in a ripple effect. It means that your costs will grow. If you do not apply the right lubricant to the forklift and on time, it could lead to a costly repair or replacement as well as a loss of revenue and production due to a prolonged downtime for it to be repaired.

Micron Engineering

In order to prevent a warehouse or project backlog, you should definitely invest in routine maintenance. It is also just as important to maintain your forklift with a qualified professional. One such professional can be found with Micron Engineering. They not only supply great quality forklifts and accessories, they offer great service and repair services for your equipment.

Forklift Bale Clamps & Their Purpose

Forklift Bale Clamp

 

Forklift bale clamps make it manageable to lift vertical and horizontal materials with a diameter of 300 mm – 1900 mm with a forklift truck. The coated contact plates and the bale clamp grippers with their thin design avoid damage to the material during lifting and moving, transport and when setting down in its destination. The integrated rotator with direct worm gear drive secures a rotation range of 360°. Subsequently, the material is always gripped securely and can be moved and set down with ease and precision and without damage with the forklift truck, even on up or down hills and ramps. A check valve is crucial to ensuring that the clamps always exert constant pressure on the material during transport. An adjustable pressure relief valve ensures that the clamps do not over exert pressure that could possibly crush the material.

Why Use a Bale Clamp? - Forklift pallet-less moving and lifting of just about any type of baled material such as paper, cotton, wool, synthetic textile bales, corrugated, newsprint, rag, hay and steel scrap bales coverts into savings in moving time and storage costs.

When Can I Use a Bale Clamp? – Many times with an awkward load, you can’t just count on a standard set of forks to safely and efficiently move and carry what you need it to. A lot of the time the width and thickness of forks will hinder you from getting under a load or worse scenario, the material could be damaged by the attempt. This is why Forklift attachments like Bale Clamps are a great forklift accessory to add onto your forklift to assist your business move what it needs to move.

How do Bale Clamps Work? – Forklift Bale Clamps are hydraulic clamps which can be used in order to lift bales of any material without utilizing a pallet for the load. This type of forklift accessory is handy if you’re piling or relocating a whole lot of materials. With two hydraulic side bars that clamp onto the side of the bale and with the rear frame to keep the load in place, this great accessory for forklifts is lightweight but still tough enough to withstand loads of wear and tear.

For more information about Bale Clamps and just how it can assist your business, get in touch with Micron Engineering today!

Different Types of Forklift Forks

Different Types of Forklift Forks

 

There are many different types of forklift forks that are accessible in the forklift market. Different types of forks are mainly designed for different types of work. Getting an appropriate fork for your forklift would result in perfect performance, less material loss and improved efficiency of productivity. Read more below to know more about the different types of forks that is designed for different purposes and to make work that much easier.

Forks often wear and tear over time and need replacements. There is a variety selections of forklift forks being manufactured on the market, based on the work to do and different makes of forklifts and models. According to the availability of your budget, one can choose from new as well as used forklift forks available.

Forklift forks can be mainly categorized as the hook type and the pin type. The hook type forklift forks; These changeable forks bend over and get securely locked into the fork carriage’s bar. To properly install these forks into the carriage, both the hooks of this forks easily slide into the end of the carriage bars, for a snug fit. Normally forklifts with the load lifting capacity of more than 7 tons, make use of a hook type forklift fork.

The pin type forklift forks; These types of forklift forks are fitted to the carriage of the forklifts with the assistance of a shaft or a pin and are well-known as pin type forks. There is a small slot on the top of the fork through which a shaft slides in, to secure the fitting to the forklift. It is through this pin that the fork is properly fitted to the carriage of the forklifts. Normally, the forklifts that are expected to carry large loads make use of pin type of forklift forks.

For quality forks and accessories for forklifts, visit Micron Engineering today and allow our professionals to get you what best suits your forklifts today

A Few Forklift Safety Tips

Forklift Safety

 

Below are a few easy tips to follow to ensure safe operation of forklifts in the workplace. Even though these tips are straightforward and quite basic but yet they are a good starting point to support workplace health and safety requirements.

Operators Should Be Qualified

  • In order for a forklift operator to handle a forklift, they should have their qualifications, and all training needed and have a valid license to operate the equipment. This is to ensure the operator and forklift aren’t damage or brought any harm.

Correct Clothing Should Be Worn

  • The foreman should ensure that all forklift operators wear the appropriate safety wear and equipment, normally consisting of a hard hat with protective glasses, safety boots and reflective gear.
  • The clothing and safety equipment should be a perfect fit for all operators, as any loose clothing could possibly be caught in the machinery.

Examine Equipment Before Use

  • Forklift operators should always do a pre-check of the equipment before using them. A few important things you should check for is if there are any faults with the brakes, steering wheel, controls and levers, warning devices and lights, mast and tyres.
  • Any damages or faults found should be dated and repaired before put back in the workplace. Saving the data of the repair also helps with future repairs and to know how old certain parts of the forklift are.

Starting up the Forklift

  • The forklift operator shouldn’t start the forklift until they are perfectly seated with their safety belt fastened with all mirrors and check points clear and all parts of their body are safely inside the confines of the operator’s cabin or the forklift.

Surrounding Environment

  • Whilst operating a forklift you must always pay attention to your surroundings and follow all work site rules and guidelines, to ensure safety for others and including yourself. The forklift operator must only drive the forklift in the designated path ways.

Operate at a Safe Speed

  • Never exceed the recommended speed limits within a workplace and when cornering never speed as it is easy to tip the forklift and harm yourself or others and the equipment.

For the best quality of Forklift Accessories, visit Micron Engineering today and allow our professionals to get the best equipment for your forklifts.

Benefits of a forklift scale

Forklift Scale

In just about every factory, warehouse, docks, and shipping operation, the weight of the supplied products and packages entering and leaving the work place is highly important information.

Continuously weighing pallets, drums, and pallet tanks as they arrive and leave your business can control budget, increase billing accuracy, properly determine shipping costs, and identify theft or damage products.

There is a variety of different types of scales that are used to weigh goods and packages in industrial procedures, including roll on scales, built in scales that are in the floor or dock surface, and even mobile scales. But one of the most flexible and convenient types of scales to use are forklift scales and this may help with safety and faster weighing time.

Forklift scales are installed to the forks of your existing forklift equipment and provide perfectly accurate weight of the product loads that are placed on them. These can include pallet tanks, cargo netting, or even free standing goods or equipment.

 

One of the best advantages of installing forklift scales is that they can be used just about anywhere, as long as the forklift can access the area. Rather than transporting goods or pallets to a specific section of your factory for weighing, you can save time and effort, which reduces costs by weighing goods wherever they already are placed.

 

Forklift scales can even be put directly onto rail cars or truck trailers so goods can be weighed for accuracy before they even technically enter their designated destination.

For any information or any enquiry, visit Micron Engineering today and get our quality products at affordable prices.

Benefits of a forklift camera

Forklift Camera

Awful visibility can be the cause to so many forklift injuries and ruin equipment, and this is not hard to see why. With majority of forklifts using racks that go upwards of many meters in height, it can be extremely difficult for forklift operators to have any direct view of how far away the lift forks is from the pallets. Operating a forklift that has poor visibility can cause the operator to lift the wrong load or harm other personnel. Traditionally, many factories and warehouses have installed lasers in order to enhance visibility, but this is an issue since they do not offer the projected real time view of a camera.

In an effort to get a better view behind the wheel of a forklift truck, many factories are installing their forklifts with forklift video cameras. The innovation of the forklift camera should really come as no surprise, as businesses have been purchasing vehicles with safety cameras for quite some time now. When you take into account the visibility challenges of operating a forklift and the general safety dangers presented by forklifts, it becomes quite clear that safety cameras are even more important on a forklift than an ordinary vehicle. This article explains the many benefits of installing a camera in your forklift.

Why Video Cameras Are Useful for Forklifts

It’s just obvious that cameras make it easier for the forklift operator to get a clear and unobstructed view of the forks and rack. The cameras are installed between the forks and includes a small display screen in the cab. One of the most useful aspects of the forklift video cameras is that they can be attached on literally any type of forklift, even massive counter balance forklift trucks. With cameras installed, operators are more easily able to pick up high loads and complete the job without any hiccups.

 

The installed forklift cameras also help better the posture of the forklift operator, since they no longer need to twist their necks in order to look outside of the forklift or bend it in order to look up and get a clear view of the load. It is crucial for forklift operators to remember the importance of driving slowly while looking at the display screen, since one’s eyes are sidetracked away from the front of the forklift.

For this outstanding product visit Micron Engineering today and get in touch with our experts to get your forklifts fitted with quality cameras and make your environment a safer place for your employees.

Important Factors to Consider for Forklift Customisation

 

Important Factors to Consider for Forklift Customisation

Important Factors to Consider for Forklift Customisation

 

Although the mechanical basics of forklifts have not radically changed over the years, manufacturers now provide higher degrees of customisation. This serves as a response to customers looking to manage the labour costs, improve efficiency and simplify the job of the operator. The wide variety of attachments that are now available have enabled this change. However, as forklift attachments and advances continue to develop, manufacturers need to work more closely with the end user to ensure it is a good match for their business.

This article will scrutinise the benefits of customisation, mainly concentrating on forklift attachments, and what needs to be considered when acquiring these attachments.

Why Customise?

Regardless of how general the standard range is, certain applications will require certain products. This is particularly evident for tasks concerning heavy or abnormally shaped loads or in complicated situations. Customisation can enhance productivity within these circumstances, making the job easier for the forklift operator.

  1. Fuel Savings

Forklift attachments can capitalise fuel efficiency by minimising the number of movements that are needed to complete a task. Although the attachment may necessitate small amounts of fuel for its operation, some forklift owners have recounted fuel savings by as much as 50% upon the employment of specific attachments.

For instance, a side shift attachment offers driver flexibility in placing a load by allowing the forklift carriage to slide left and right, and reducing the need for time and fuel wasting movements.

  1. Productivity

When applied properly, forklift attachments drastically reduce handling times and significantly increase the amount of work completed throughout the course of a day. A forklift that can handle two or more pallets at once will undoubtedly be faster when moving numerous loads from one point to another.

  1. Adaptability

A single forklift equipped with one or more attachments can be used around the site for a number of materials handling applications, as well as, with typical forklift operations, reducing the amount of forklifts needed on the site.

  1. Improved Safety

When chosen wisely, attachments can improve workplace safety, as they are able to make the load more secure. For instance, working at height is one area where attachments are necessary and accidents can be prevented, specifically by using forklift designed cages or working platforms.

What to Consider

Forklift attachments reduce your forklift minimal load rating, consequently, your forklifts capacity will need to be de-rated by an experienced professional or attachments specialist.

  • You will need to replace your forklifts plate
  • Your drivers may need additional training on the proper use of the attachment
  • Your new attachment will need to be included in risk valuations and daily inspections.

Site Assessment

It is best to book an application review in order to get vital advice regarding what will work for your particular application(s). Your dealer will assess factors that will affect the load, including the proportions and stability and will consider your operating environment, taking into account potentially challenging conditions such as corrosion, gradients or uneven working surfaces.

 

A good dealer will consider the economic benefits of introducing attachments to ensure they are of benefit to your application and your business. Forklifts are versatile machines and can be equipped to do a variety of specialised tasks in your plant or warehouse. There are a number of benefits to introducing attachments to your forklifts; however, it is important to ensure the customisation of your forklifts is of benefit to you and your business.

MICRON Engineering is the market leader in Southern Africa for the supply of forklift attachments and other material handling equipment. We have achieved this coverage by actively designing, manufacturing and sourcing the best products and solutions the world has to offer. Apart from our diverse and excellent equipment, MICRON Engineering has realised the key to success is focused on creating a sophisticated after-sales support network, ensuring high levels of uptime during the contract life of your product. With service centres countrywide and engineering backup in Johannesburg and Durban, MICRON Engineering is able to offer technical support in all the major South African centres.

Forklift Accessories for Additional Safety

As it is with any heavy machinery, operating forklift trucks come with a few risks to personal safety, their own condition, as well as the goods that they are handling. Even when taking exceptional care, accidents can happen; and when they do, they could end up costing your business a fortune, or worse still may result in injury or death. Having said that, there must be a handful of solutions out there which are designed to make materials handling less risky for forklift operators! Well, you can rest easy, these exceptional safety accessories will with that. Here are some safety products which will revolutionise the way you use your forklifts at your place of work.

Guidance Lasers

Manoeuvring the forklift around tight spaces and narrow isles may be challenging for operators and may lead to accidents that leave the truck, goods and operators at a risk of damage or injury; and this problem may be worsened in environments where clutter presents a number of obstacles. By fitting guidance lasers to the truck, you can make it far easier for your operators to drive the truck without facing collisions; essentially lessening down-time and making for a safer work environment.

Cab Covers

In many of the industries in which forklift trucks are used, hazards may come from overhead which may fall on the driver or cab, causing serious injury and damages. Even where small debris (such as dust and sand) is concerned, drivers may be obstructed or injured. To get past this, many business owners have come to rely on protective cab covers and cages which prevent falling debris from getting into the cab and causing damages or injuries. Warning Lights

Many workplace injuries involving forklift trucks come from obstructions of unwary pedestrians. To help employees stay clear of areas where a forklift truck is being operated, it is a good idea to invest in warning lights to make hazardous operations and areas clear to your employees.

Blind-Spot Cameras

Some forklift trucks may have odd dimensions, which can make manoeuvring them difficult or dangerous due to their many blind-spots. While this may not be a major concern for experienced drivers, though still raises the chance of accidents, whether minor or major. However, specialised camera solutions from companies such as Orlaco, you can eliminate blind spots when operating the vehicle, making for safer usage.

Contact Micron Engineering Today to Find Out More

These are but a few of the solutions that you can use to customise your forklift trucks to make them safer, easier to use and more effective. If you would like to know more about the accessories and products that our store has on offer, contact a representative from Micron Engineering today, or visit our website for more information.

Top 3 Benefits of Utilizing Different Forklift Accessories

People involved in the building supply business utilise forklifts with different forklift attachments on a regularly. These machines are described as extremely flexible and versatile, capable of performing a wide variety of tasks. Their versatility comes from the extensive range of different forklift attachments. There are various forklift attachments on the market, and every attachment is used for specific task. Operators can use different tools for their forklifts, from general purpose to unconventional and uncanny forklift attachments. However, the most common forklift attachments are: fork positioner, side shift, side shifting fork positioner, clam and single (or double) pallet handler. The forklift attachments offer many advantages for the operators. Some provide better visibility for the operators, while other forklift attachments increase the lifting capacity. One thing is for sure, using forklift attachments brings many benefits, including the following three:

Increased Safety

The forklifts may not be as dangerous as cranes, but they certainly bring the forklift operators and other employees to certain risk. With wisely selected forklift attachments, the contractors can increase the safety on the workplace and allow their employees to work without fear and with more confidence. Forklift mishaps are common, but they can be avoided by using specifically designed forklift attachments.

Increased Productivity

The main benefit of using different forklift attachments is increased productivity on the job site. Each forklift attachment has its own unique benefits and considerations that need to be considered before deciding which forklift attachment is most suitable for specific application. While some forklift attachments may require additional lift truck hydraulic function, increased productivity is something that is guaranteed.

Reduced Labour Costs

Not only increased productivity, the forklift attachments also reduce significantly the labour costs. Reduced labour costs contributes positively to the overall costs of the company. With so many forklift attachments available on the market, the contractors can perform different operations with their forklifts, which in turn eliminates the need for additional machines.

 

When it comes to Forklift attachments, there are a few common attachments of forklift trucks that are mentioned below. Forklift attachments guarantee industrial strength and maximum durability. The varieties of forklift attachments that provide various facilities have become popular all over. Most companies use the attachments of forklift in order to turn them into multi-tasking machines.

MICRON Engineering is the market leader in Southern Africa for the supply of forklift attachments and other material handling equipment. MICRON Engineering has achieved this coverage by actively designing, manufacturing and sourcing the best products and solutions the world has to offer. Apart from our diverse and excellent equipment, we have realised the key to success is focused on creating a sophisticated after-sales support network, ensuring high levels of uptime during the contract life of your product. With service centres countrywide and engineering backup in Johannesburg and Durban, MICRON Engineering is able to provide technical support in all the major South African centres.